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    Single Core Cable 1X150mm2 1X240mm2 Electrical Wire Cable with PVC PE XLPE Jacket

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    2025-08-07 06:13:20
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Details of 1X150mm² and 1X240mm² Single Core Cables with PVC, PE, XLPE Jackets

1. Specification Parameters

The 1X150mm² and 1X240mm² Single Core Cables are engineered for medium to high-capacity power transmission in low-voltage systems (0.6/1kV). Their specifications are tailored to balance conductivity, thermal stability, and mechanical durability, with variations in performance based on Conductor Material (copper or aluminum) and jacket type (PVC, PE, XLPE).
Conductor Specifications:
  • Material Options:

    • Copper: High-purity electrolytic copper (≥99.95% purity) with a conductivity of ≥58 MS/m at 20°C, ensuring minimal energy loss.

    • Aluminum: High-purity aluminum (≥99.5% purity) with a conductivity of ≥37 MS/m, offering a cost-effective alternative with lower weight.

  • Stranding Configuration: Class 2 stranding (per IEC 60228) for Flexibility:

    • 1X150mm²: 37 strands of 2.2mm diameter (copper) or 37 strands of 2.8mm diameter (aluminum).

    • 1X240mm²: 61 strands of 2.2mm diameter (copper) or 61 strands of 2.8mm diameter (aluminum).

  • DC Resistance (20°C):

    • Copper: 0.124 Ω/km (150mm²), 0.078 Ω/km (240mm²).

    • Aluminum: 0.206 Ω/km (150mm²), 0.129 Ω/km (240mm²).

  • Tensile Strength: Copper (220–260 MPa), aluminum (120–160 MPa), ensuring durability during installation.

Insulation and Jacket Parameters:
Parameter
PE Jacket
XLPE Jacket
Material Properties
Flame-retardant PVC with plasticizers
High-density polyethylene (HDPE)
Cross-linked polyethylene via radiation/chemical cross-linking
Thickness
1.8mm (150mm²), 2.0mm (240mm²)
1.6mm (150mm²), 1.8mm (240mm²)
1.8mm (150mm²), 2.0mm (240mm²)
Operating Temperature
-15°C to 70°C
-40°C to 70°C
-40°C to 90°C (continuous); 250°C (short-circuit, 5s)
Flame Retardancy
IEC 60332-1 (vertical burn test)
Limited (requires additives for flame resistance)
IEC 60332-1 (self-extinguishing)
Resistant to dilute acids/alkalis
Excellent resistance to solvents/oils
Superior resistance to chemicals and moisture
UV Resistance
Poor (requires stabilizers)
Good (with carbon black)
Excellent (with UV stabilizers)
Overall Cable Performance:
  • Rated Voltage: 0.6/1kV (phase-to-earth/phase-to-phase), compliant with IEC 60502-1.

  • Current-Carrying Capacity (Copper, Air, 30°C):

    • 1X150mm²: 310A (PVC), 320A (PE), 330A (XLPE).

    • 1X240mm²: 410A (PVC), 420A (PE), 430A (XLPE).

  • Minimum Bending Radius: 10×outer diameter (fixed), 15×outer diameter (flexible).

  • Outer Diameter:

    • 1X150mm²: 25mm (PVC), 24mm (PE), 25mm (XLPE).

    • 1X240mm²: 30mm (PVC), 29mm (PE), 30mm (XLPE).

  • Weight:

    • 1X150mm²: 2.3kg/m (copper-PVC), 1.8kg/m (aluminum-PE).

    • 1X240mm²: 3.5kg/m (copper-XLPE), 2.7kg/m (aluminum-PVC).

2. Characteristic Uses

The 1X150mm² and 1X240mm² cables cater to diverse applications, with jacket materials dictating environmental suitability:
1X150mm² Applications:
  • Industrial Machinery: Powers medium-sized motors (100–200kW), compressors, and pumps. PVC-jacketed cables suit dry factory floors; XLPE variants handle high-temperature zones (e.g., foundries).

  • Commercial Buildings: Feeds power to HVAC systems, elevators, and lighting in malls/hotels. PE-jacketed cables are ideal for underground ducts in parking garages.

  • Renewable Energy: Connects solar panel arrays (up to 50kW) to inverters. XLPE jackets withstand outdoor UV exposure and temperature fluctuations.

  • Infrastructure: Powers traffic signals, street lighting, and small substations. PE-jacketed cables resist soil corrosion in direct-burial installations.

1X240mm² Applications:
  • Heavy Industry: Supplies large motors (200–500kW), industrial furnaces, and manufacturing lines. Copper-XLPE Cables handle high currents in steel mills and refineries.

  • Power Distribution: Acts as Feeder Cables in urban grids, linking substations to industrial parks. Aluminum-PE variants reduce installation costs for long-distance runs.

  • Renewable Energy Farms: Transmits power from wind turbines (1.5–3MW) or large solar farms to transformers. XLPE jackets endure harsh weather conditions.

  • Data Centers: Supports high-density server racks and backup generators. PVC-jacketed cables meet fire safety codes in enclosed spaces.

Jacket-Specific Use Cases:
  • PVC: Indoor dry environments (offices, retail), where flame retardancy is critical. Avoids direct sunlight or moisture.

  • PE: Underground/burial applications (sewage plants, rural grids) and cold climates (-40°C), leveraging chemical and low-temperature resistance.

  • XLPE: High-temperature (boiler rooms, foundries) and outdoor settings (solar/wind farms), offering superior thermal and UV stability.

3. Material and Style

Conductor Materials:
  • Copper Conductors undergo annealing at 450°C to enhance ductility, ensuring ease of stranding. Their high conductivity makes them ideal for high-efficiency, low-loss applications.

  • Aluminum Conductors are lighter and cheaper but require anti-oxidation treatment (e.g., tin plating) to prevent corrosion at connections.

Jacket Materials:
  • PVC: Formulated with phthalate-free plasticizers for flexibility and antimony trioxide for flame retardancy. Black pigmentation (carbon black) improves UV resistance marginally.

  • PE: High-density polyethylene (HDPE) with minimal additives for purity, enhancing chemical resistance. Carbon black (2–3%) is added for UV protection in outdoor grades.

  • XLPE: Cross-linked via electron beam irradiation, creating a thermoset structure. This eliminates melting risks, making it suitable for high-temperature use.

Cable Style:
  • Round, concentric design with a smooth outer surface for easy pulling through conduits.

  • Color-coding: Black (standard), with options for red/blue jackets for phase identification in three-phase systems.

4. Production Process

Conductor Manufacturing:
  1. Wire Drawing: Copper/aluminum rods are drawn into strands (2.2–2.8mm) using diamond dies, ensuring uniform diameter.

  1. Annealing: Strands are heated to 450°C (copper) or 350°C (aluminum) in nitrogen to relieve stress and improve flexibility.

  1. Stranding: Strands are twisted in planetary machines at a lay length of 16–20×conductor diameter to form 150mm² or 240mm² cores.

Insulation and Jacketing:
  1. Insulation Extrusion:

    • PVC/PE: Melted at 160–180°C and extruded over conductors using cross-head dies.

    • XLPE: Extruded as polyethylene, then cross-linked via electron beam (10–30 MeV) or chemical peroxides.

  1. Jacket Extrusion:

    • PVC: Extruded at 170–190°C with flame retardants.

    • PE: Extruded at 180–200°C, with carbon black added for UV resistance.

    • XLPE: Undergoes secondary cross-linking after extrusion to ensure full molecular bonding.

Quality Control:
  • Conductors: Tested for resistance, tensile strength, and strand uniformity.

  • Insulation/Jackets: Checked for thickness, dielectric strength (2.5kV for 5min), and flame retardancy.

  • Cable: Subjected to bending tests (10×diameter) and thermal cycling (-40°C to 90°C) to validate durability.

5. Packaging, Transportation, and Logistics

Packaging:
  • Cables are wound onto steel/plywood spools (diameter: 800mm–1200mm) with flanges to prevent damage.

  • 1X150mm²: 500m/spool (copper), 1000m/spool (aluminum).

  • 1X240mm²: 250m/spool (copper), 500m/spool (aluminum).

  • Spools are wrapped in UV-resistant plastic film and labeled with 规格,length, batch number, and compliance marks (IEC, CE).

Transportation:
  • Shipped via trucks or containers. Spools are secured with steel straps to prevent rolling.

  • For overseas transport, climate-controlled containers protect PVC/XLPE jackets from extreme temperatures.

Storage:
  • Stored in covered warehouses, away from direct sunlight and moisture.

  • Spools are placed on pallets to avoid ground contact, with a maximum stacking height of 2 layers.

6. Sample and After-Sales Services

Samples:
  • Free 1m samples are available for testing, including conductor analysis, insulation resistance, and flame retardancy checks.

  • Custom samples (e.g., colored jackets) can be provided within 7–10 days.

After-Sales Support:
  • Warranty: 10-year warranty for XLPE/PE jackets, 5-year for PVC, covering manufacturing defects.

  • Technical Assistance: Engineers provide installation guidance, including bending radius calculations and termination methods.

  • Replacement: Defective cables are replaced free of charge if faults are confirmed within the warranty period.

  • Training: Workshops for installers on proper handling, including crimping techniques for copper/Aluminum Conductors.

7. Compliance and Certifications

  • CE marking for EU markets; UL certification for North America (optional).

  • RoHS compliance, ensuring no hazardous substances (lead, cadmium) in materials.

These cables combine versatility and performance, making them indispensable in modern power systems across industries. Their adaptability to diverse environments—from freezing tundras to scorching factories—ensures reliable power transmission in any scenario.
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Tel/WhatsApp:+86-18032066271

Agregue: Zona de desarrollo industrial de Xiaokou, condado de Ningjin, ciudad de Xingtai, provincia de Hebei, China

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